Project Overview
This case study shows a customized automatic weighing and packaging line developed for irregular products. The customer needed a stable production workflow that could connect feeding, conveying, multi-station weighing, and automatic packaging into one continuous process.
For irregular materials, manual weighing is often slow and inconsistent. The line was designed to improve weighing repeatability, reduce repeated manual handling, and support flexible packaging requirements in daily production.
Challenge
The customer was dealing with several common production bottlenecks:
- Manual weighing speed could not keep up with continuous production.
- Irregular product shapes made stable feeding and weighing more difficult.
- Packaging accuracy depended heavily on operator experience.
- Labor cost increased as order volume grew.
- The production line needed flexible packaging specifications without frequent downtime.
The main challenge was not only to build a single machine, but to connect weighing, transfer, and packaging into a practical production workflow.
Solution
Fangshiheng designed a complete automatic weighing packaging solution around the customer?s product characteristics and site requirements. The system included:
- Inclined feeding conveyor: transfers materials from the loading area into the weighing process.
- Automatic lifting and conveying system: keeps material flow stable between production stages.
- 8-station weighing system: improves weighing efficiency and supports more consistent batch control.
- Automatic packaging unit: completes filling and packaging after the weighing process.
- Integrated control logic: coordinates feeding, weighing, discharge, and packaging actions as one line.
The configuration was customized according to the customer?s material format, target output, and packaging process. For similar projects, Fangshiheng can adjust feeding method, weighing station count, bag format, conveyor layout, and control logic according to real production conditions.
Result
After line integration, the customer gained a more stable and repeatable weighing-packaging workflow. The main improvements included:
- Reduced dependence on manual weighing and repeated material transfer.
- More stable material flow for irregular products.
- Improved weighing consistency before packaging.
- Better line continuity from feeding to packaging.
- A scalable automation layout that can be adjusted for future production needs.
This project proves that customized automation is often the best path when standard machines cannot fully match the product format or factory layout.
Related Equipment
- DXD-720T10 Automatic Weighing Packaging Machine
- Automated Production Equipment
- All Fangshiheng Equipment
Need a Similar Packaging Line?
If your product is difficult to feed, weigh, count, or package with standard equipment, Fangshiheng can review your sample, speed target, packaging format, and available workshop layout. Contact us to discuss a customized automation solution.